SLAG POT is a critical component in the steel making process, used for the containment and removal of slag. Womic Steel, a leading manufacturer of SLAG POTS, offers high-quality products with reliable performance. This article provides a detailed overview of SLAG POT, focusing on its production process,technical requirements,Womic Steel's production capabilities, advantages,and export cases.
Womic Steel stands out as a premier manufacturer of SLAG POTS, showcasing cutting-edge production facilities and a commitment to unmatched quality. Our extensive array of advanced equipment includes cranes with a maximum lifting capacity of 260 tons, along with a range of arc furnaces including 5-ton, 30-ton, and 80-ton capacities. Additionally, our production line features a 20T/h resin sand line, a 150-ton rotating table shot blasting machine, and three CNC high-temperature heat treatment furnaces measuring 12m×7m×5m, 8m×4m×3.5m, and 8m×4m×3.3m respectively. We boast a 30,000-square-meter electric furnace dust removal system and a variety of machining equipment such as 8m, 6.3m, and 5m vertical lathes, as well as 220 boring and milling machines.
Our dedicated testing center is equipped with a chemical laboratory, direct-reading spectrometer, 60-ton tensile testing machine, impact testing machine, ultrasonic flaw detector, Rockwell hardness tester, and a metallurgical microscope, ensuring stringent quality control at every stage of production.
With over 20 years of experience in the casting industry, Womic Steel houses a world-class technology development center and a team of skilled technicians. Specializing in the production of large and extra-large cast steel products, our production process employs the use of co-casting, with a single co-casting output of approximately 400 tons, and individual castings weighing up to 300 tons. Our products find application in various industries, including cement mining, shipbuilding, forging, metallurgy, engineering machinery, road and bridge construction, water conservancy, and nuclear power, providing high-quality carbon and alloy steel castings in a wide range of varieties and specifications for key equipment manufacturing industries.
Innovation, superior quality, and impeccable service are the cornerstones of our business philosophy. Through continuous technological advancements, we developed widely used metallurgical products such as SLAG POTS and steel ingot molds, which are exported worldwide. Our SLAG POTS range from 3 cubic meters to 45 cubic meters, with steel ingot molds weighing from 3.5 tons to 175 tons, all meeting leading industry standards. We have established long-term partnerships with several world-renowned steel conglomerates, including SMS Group in Germany, POSCO in South Korea, and JFE in Japan, earning accolades from international clients.
In the production of SLAG POTS, Womic Steel emphasizes innovation, utilizing advanced cast steel processes and software systems to achieve a production cycle of approximately 40 days per pot. With an average usage frequency of 6000 times, our SLAG POTS far exceed market standards in durability and longevity. Additionally, our pots are cast in one piece, enhancing their deformation resistance. With your drawings in hand, Womic Steel can deliver the high-quality castings you desire.
Prior to casting, we simulate the casting process using CAE software to analyze and predict the molding process and quality of the product, continuously optimizing the process of SLAG POT casting. Our comprehensive metallurgical tooling ensures good overall size control, using sodium silicate sand molding technology to prevent the occurrence of hot cracks in castings. We use pit molding, which is not affected by the season, ensuring high production efficiency.
During pouring and heat treatment, we melt the inspected raw materials in an arc furnace, analyze the molten iron by spectroscopy after sampling, and pour it according to the principle of "low temperature rapid pouring," recording the pouring time and temperature. To address the significant difference in carbon content between the ear axle alloy steel and the tank body carbon steel, we have developed a complete set of processes to strictly control welding issues during production.
Post-casting, we conduct operations such as cutting risers and burrs. Womic Steel boasts a professional grinding and finishing team and large shot blasting equipment to improve the appearance quality of SLAG POTS, achieving the surface finish required by customers. We also use advanced non-destructive testing equipment to perform non-destructive testing on each SLAG POT to ensure its internal quality, strictly preventing any defective products from leaving the factory.
SLAG POTS are essential equipment in the steel making process of metallurgical enterprises. At Womic Steel, we combine innovation with professional casting technology and software systems, reducing the casting cycle of SLAG POTS to around 30 days. Our SLAG POTS exhibit strong deformation resistance, significantly extending their service life compared to market standards. With your drawings, we can produce the high-quality castings you require.
Why Choose Womic Steel?
1. Orders from International Giants: We receive annual orders exceeding 100 SLAG POTS from renowned steel conglomerates like Mittal Group, making us their long-term strategic partner.
2. Increased Service Life: Our SLAG POTS have a 20% longer service life compared to market standards, with initial maintenance delayed by 2-3 months compared to competitors.
3. Level 2 Inspection Standard: We use professional non-destructive testing equipment to ensure that each SLAG POT meets the national level 2 inspection standard or the specific inspection standards requested by customers.
4. Customization for Global Clients: Our flagship SLAG POT product, renowned for its high precision, is customizable to meet the specific requirements of customers worldwide. Our products have been successfully exported to over 60 countries and regions, including the United States, Mexico, Brazil, India, South Korea, Japan, and Russia.
Womic Steel adheres to strict production standards,including GB/T 20878-200,ASTM A27/A27M,ASTM A297/A297M-20,ISO 4990:2015,BS EN 1561:2011,JIS G 5501:2018,DIN EN 1559,DIN 1681:2007-08, etc...Ensuring the highest quality and performance of the SLAG POTS.
With a production capacity of 55,000 tons per year and a strict adherence to ISO 9001:2015 national quality management system certification, Womic Steel guarantees the quality of our SLAG POTS and ensures timely delivery. We have received praise from many of our cooperative customers for our punctual delivery.
Our experienced team provides professional technical solutions tailored to your specific requirements, ensuring high-quality production of SLAG POTS. We regularly train our frontline operators to maintain stable production quality.
Join the ranks of satisfied customers who have experienced the exceptional quality and service of Womic Steel. Contact us today for all your SLAG POT needs.
Post time: Mar-21-2024